Cutting Post Formed Laminate Countertop

Cutting a post form laminate countertop to length requires a clean straight cut.

Cutting post formed laminate countertop. Start at the end of your countertop and measure how long the counter needs to be. These tops are pre laminated in 8 10 and 12 foot lengths at a postforming plant and shipped to a countertop fabricator. How to cut laminate countertop diy this is a short video demonstrating how to cut laminate formica countertop without chipping with a circular saw. The best diy tool for the job is a circular saw with a fine tooth carbide blade made for laminate the same blades are typically sold for non ferrous metals and other types of plastics.

The laminate end cap can be removed by heating with a clothes iron and peeling off but be careful not to overheat the laminate or it will bubble. A lot of my remodeling projects use off the shelf post formed countertops. You use a down cutting blade for sink cutouts see below. Measure and layout the mitre cover the layout with clear packaging tape on the back side cover the laminate side with clear packaging tape flip the countertop over so that the laminate side is down the saw blade is cutting up start the cut from the backsplash side and make the cut in one go.

Jeff johnson from glen allen va has made a cutting guide that has a 90 degree angle in it so that he can ensure a flush cut both horizontal and vertical first time every time. Cutting countertops to length on site with a circular saw is a challenge that requires two perfectly aligned cuts. The laminate is rolled over to create a single unbroken laminate face. Clamp the tool far enough from the cutting line so the.

Use wood clamps to hold a straightedge tool on the back of the post form countertop to use as a jig or guide for cutting a straight edge. Postform countertops are different from custom laminate countertops for this reason. The fabricator then cuts the tops to size cuts the necessary holes and applies laminate end caps to the raw ends. You can also use a jigsaw with a fine tooth blade.

If the section of countertop can be removed clamp a straightedge to the bottom and run a circular saw against the straight edge. Postform laminate countertops are made with a pre formed backsplash and edges so that the laminate can be rolled over to create a single directional seamless piece of laminate. If you need to cut a postform laminate countertop in the field you could try freehanding the awkward cuts and hope you don t screw it up but there s a better way. In this case you re cutting from the bottom side of the countertop using a standard up cutting blade.