Cutting Aluminum Sheet With Jigsaw

Leah gives a beginner s tutorial on which jig saw blade to use for wood metal laminate plexiglass and she shows how to change out the blade in a jigsaw.

Cutting aluminum sheet with jigsaw. Brought to you by http www ultimatehandyman co uk. Use a jigsaw if circular cuts need to be made in the aluminum. Cut metal plate and pipe on low speed. How to cut sheet steel using a jigsaw with a metal cutting blade.

The more teeth on the blade the smoother the cut will be. Not so much for curves. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. Both have pros and cons.

Position the saw close to the side of the aluminum where you want to begin cutting. The recip saw has a longer stroke and more power so it will cut faster. Jig saw or reciprocating saw. Use a 24 toothed blade or greater to cut through aluminum.

The jig saw can make tighter turns. For pattern cutting drill blade starter holes instead of making plunge cuts. Install a metal cutting blade into a jigsaw. Sheet metal is made of stainless steel galvanized iron or aluminum and you can cut sheet metal manually using different kinds of tools.

Obviously the circular saw is great for straight cuts. For cutting sheet metal choose a finer blade with 21 to 24 teeth per inch. Some of the most common cutting tools are metal shears circular metal saws or even a cutting torch depending on the thickness of the sheet metal but the most recommended cutting tool for sheet metal is a jigsaw. Set your store to see local availability see similar items.

If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface. Clamp a guide to your aluminum on both sides of your saw. Out of stock online. Depending on how tight the curves are either a recip saw or a jig saw will be the tool for the job.

Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. 24 tpi thin metal cutting jig saw blade bi metal u shank 5 pack model dw3726 5 12 10. Cutting sheet metal is slow work with a jigsaw and even more so if you are working with corrugated metal. Slowly push the jigsaw forward following the cutting line.

Work slowly and methodically.